Posted by wannabeotaku I'm assuming your attaching the lanyards with the keyring style rings, right? If you are, get rid of them. If the issue is the carabiners, get yourself some tubing and slip on the clasp and slide it over the split, keeping it from opening without you wanting to open it.
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To clarify, it's the metal rings where the lanyard attaches to the actual flashlight. It's not a normal key ring/keychain, but that small 3/8" ring that comes with the light and lanyard. That has been my point of failure due to too much pressure pulling the light where that small ring would actually pop open.
The carabiners I've been using have been just fine. I guess it's always going to be the weakest link as the point of failure. And that means that even with quality flashlights, many of them still have this cheap small ring. It's enough for normal lanyard use. But I guess I'm not normal and carrying them on the rope stresses them too much if they get caught.